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High Speed Steel and Carbide Grades

Choosing the right material for your cutting or reaming tools can significantly impact performance, efficiency, and tool life. Whether you're working with tough alloys or softer metals, each material grade has its own strengths and weaknesses. The table below is designed to help you identify the strengths and weaknesses of common High-Speed Steel (HSS) and carbide grades, to aid in choosing the one best suited for your application. Materials are scored on a 10-point scale, with higher values indicating a more desirable rating.

High-Speed Steel (HSS) is a versatile, cost-effective tool material known for its toughness and ease of sharpening. It's ideal for general-purpose machining and can maintain cutting performance at moderate temperatures. Carbide, by contrast, is much harder and more wear-resistant, making it suitable for high-speed or high-volume applications—especially in abrasive or heat-intensive conditions—but it's also more brittle and less forgiving under impact.

Here's an overview of the properties measured:

  • Wear Resistance: Ability to resist abrasion and maintain a sharp cutting edge over time.
  • Toughness: Ability to withstand impact and resist chipping or breaking during use.
  • Red Hardness: Ability to retain hardness and cutting ability at high temperatures.
  • Ease of Grinding: How easily the material can be ground or resharpened.

M2 High Speed Steel

  • Use for: General-purpose reaming, mild steel, low-carbon steel, aluminum
  • Why: Good balance of wear resistance and toughness; economical choice

M3

  • Use for: Carbon steels, cast iron, and bronze
  • Why: Better wear resistance than M2, but not as common today due to newer alternatives

M42 (Cobalt HSS)

  • Use for: Stainless steel, nickel alloys, Inconel, and work-hardening materials
  • Why: High red hardness from cobalt; resists heat and dulling in tough materials

M4

  • Use for: High-strength alloys, tool steels, medium-hard stainless
  • Why: Higher wear resistance than M2

PM M4

  • Use for: High-strength alloys, tool steels, medium-hard stainless
  • Why: Powder metal version has superior toughness and edge stability compared to conventional M4

M7

  • Use for: Softer steels and aluminum, especially where toughness is more critical than edge retention
  • Why: Similar to M2 but with improved toughness

PM T15

  • Use for: Heat-resistant alloys, stainless steels, titanium, and hard tool steels
  • Why: Excellent hot hardness and wear resistance; useful for interrupted cuts or high cutting speeds

PM M48

  • Use for: High-speed, high-pressure reaming in difficult-to-machine materials like Inconel or hardened steel
  • Why: Superior hot hardness, toughness, and edge life at elevated temperatures

PM A11 (also known as CPM 10V)

  • Use for: Highly abrasive materials like fiberglass composites, carbon fiber, cast iron
  • Why: Exceptional wear resistance, good for long production runs or abrasive materials

C2 Carbide (10%)

  • Use for: Graphite, cast iron, non-ferrous metals, fiberglass, hard plastics
  • Why: Higher cobalt increases toughness but slightly reduces wear resistance

C2 Carbide (6%)

  • Use for: Graphite, cast iron, non-ferrous metals, fiberglass, hard plastics
  • Why: Extremely hard and wear-resistant, ideal for abrasive or high-volume reaming

Recommendations by Material Type

Material Type Typical Challenges Recommended Grades
Mild / Carbon Steel Built-up edge, general wear M2, M7
Cast Iron Abrasive, brittle PM A11, M3, C2 Carbide
Stainless Steel Work-hardening, low thermal conductivity M42, PM T15, PM M4
Titanium / Inconel Heat-resistant, gummy chips PM M48, PM T15
Aluminum / Brass Built-up edge, soft M2, M7, C2 Carbide (10%)
Fiberglass / Composites Abrasive, delamination risk PM A11, C2 Carbide
Tool Steels (Hardened) High hardness, edge wear PM M4, PM M48, C2 Carbide